Regardless of the complexity of the size of a hydraulic system, hydraulic maintenance is a task that has a great effect on the lifetime and performance of the system. By trying your best to follow some of the best hydraulic systems maintenance tips, you are doing something good for your system. You are protecting it from any damage in order to ensure its optimum performance and longevity. You can also save on replacement and repair costs.
In order for you to make the best out of your system and so you can enjoy the services it can provide for the longest time possible, you just have to follow some basic rules. Listed below are some extensive knowledge that the majority of mechanics learn fast when they do work that involves hydraulic systems.
Hints and Tips
Keep Things Clean
It is very important to make sure that your hydraulic systems are clean. Not only the openings in the reservoir should be sealed after you have finished cleaning, but there should also be no grinding or welding operations undertaken in the site where the hydraulic components are used.
Cleaning Equipment should Be Clean
Make sure that the equipment you use for cleaning are also clean. There are many mechanics who actually use air hoses to clean components and fittings. It is important that the air supply is being filtered in order to prevent any foreign object from contaminating the parts.
Do not Use tape on Threads
One mistake that many people commit is that they use tape, specifically Teflon on their thread connections. This can actually contaminate the hydraulic oil and may lead to the halting of the system.
Coupling Halves Should be Joined and Aligned
When installing motors and pumps, make sure that you fully align the coupling halves at 0.007 inches of each other. In case you are using flexible couplings, you can just follow the instructions and recommendations from the manufacturer. In most cases, they will suggest that it should be at 1/32 or 1/16 inches clearance between the coupling halves.
Use High-Quality Pipes
It is recommended to use seamless steel pipes as they can keep the interior rust-free. At the same time, it is unlikely to have rust build-up, dirt, or even scale. On the other, you should not weld the clamps and pipe together as this will cause too much stress that will result in the weakening of the system.
Only Bends, No Cuts
In case of bends, they should be as large as possible. But cuts should not be avoided as this will let the oil pass without having to affect the pressure.
What you are doing with your hydraulic system is very important as it can determine how long you can use it and what quality of results it can offer you. This is why it is a must to always have it checked, repaired if necessary, and of course, perform hydraulic machinery maintenance.