A positive approach to industrial machine repairs and maintenance includes anticipating and solving underlying problems that has the potential to cause failure. It is a replacement to the reactive model of maintenance that mainly focuses on repairing any breakdown and solving problems after they have occurred. Such positive approach is beneficial as it can help accomplish the majority of the most important maintenance objectives such as increasing safety, preventing outages, lowering the overall maintenance cost, and maximizing equipment life.
Safety is an important concern in industrial facilities, as well as protecting the company resources and employees from any potential danger that is associated with machine failure. Fail safe is often in place to prevent catastrophic damages and injuries in case of a serious breakdown. However, reducing risks still is very important. With industrial machine repairs and maintenance, issues and problems can be identified immediately and they are addressed before they happen.
Unplanned outage can be very costly for an industrial facility. This will not only require repairs and replacements, but the downtime could lead to production shortfalls, increased labor cost, and missed deadlines. With proper maintenance, unplanned outages can be reduced or eliminated by anticipating and solving the problems before they lead to full breakdown.
Lower Overall Cost
Some companies are hesitant to make their maintenance as a proactive approach as they think it’s expensive. Although short term costs can indeed be higher, the overall cost is a much lower as costly problems can be avoided. Labor costs are even lower in the long run as the best practices involved in a proactive maintenance could be integrated to the current work routines. It is also because there will a lesser need to have emergency crews to work overtime to repair an outage.
Maximizes Equipment Life
Buying an industrial equipment is an important investment of resources, making it extremely significant to protect such investment by keeping the machine running at its peak performance level for as long as possible. Implementing a reactive approach to maintenance involves repairing the broken equipment and replacing the worn-out parts. However, this could take a toll on the equipment and may lead in a shorter service life than when opting for a proactive approach to maintenance. This approach will keep the equipment constantly running at its best performance level, in contrast to just allowing it to slowly decrease its efficiency until the time it breaks down.
Implementation or repair and maintenance is a must for machines, but it is also equally important to use the right approach. This will guarantee that the maintenance will be effective and you can make the most out of what the equipment has to offer. Be sure that you implement a proactive equipment maintenance.
See also: air compressor repairs